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WATCH this video on the Dunlop process from harvesting to final product below.
The major difference between the two processes is what happens in the mold just prior to the initial latex curing stage. In the Talalay process, only a small amount of latex compound is poured into the mold. Air is extracted to perfectly distribute the foamed liquid inside the mold and to create a consistent round, open cell structure. The mattress core is flash frozen to lock the cell structure in place and to prevent the particles from settling.
In the Dunlop process, the molds are filled to the rim, air is not extracted, and there is no freeze stage. Therefore, the latex cell structure is less "airy". This process produces a heavier product. gravity takes over settling the particles to create a more dense product than than the talalay process. Talalay latex is available in a much wider firmness range so it can provide enhanced comfort choice for consumers around the the globe.
What are the benefits of latex mattresses?
Latex foam mattresses instantly conform to each unique contour of your body for exceptional, orthopedic support and pressure relief. They are proven to provide 33% more pressure relief and contouring support than memory foam. One thing I notice when laying on memory foam is that I feel like I'm being swallowed up and it's difficult to move from your back to your side. It's like rolling up hill. I also perspire much more than normal when laying on memory foam. My issues seem to be widespread among other memory foam users. Those issues simply do not apply to latex foam mattresses.
The gentle, conforming support of latex foam reduces high pressure areas that shut off capillary blood flow causing a person to toss and turn. this alleviates pressure and helps bring oxygen and nutrients to your muscles, so you awake feeling recharged and renewed.
Latex mattresses are naturally healthy. They are anti-microbial and dust-mite resistant to alleviate allergies. They have enhanced breath-ability and provide resistance to heat and moisture. elimination of sleep disturbing motion transfers, so you rest easy even if your partner is restless. My kids often jump on my bed trying to wake me up. Unless they fall on me I don't even know they are there.
Latex foam is naturally derived and environmentally friendly. Natural latex biodegrades completely in the environment. Zero harmful chemicals are produced while manufacturing our latex foam mattresses.
Latex Mattress Buying Tips
As a latex mattress manufacturer I would hope that you would buy one from our factory direct web site at www.mattresses.net but if you are at all worried about buying something site unseen then here are my top 10 latex mattress buying tips.
1. Talalay latex is the best whether all natural or blend. Non-zoned dunlop is a close second and usually preferred by heavier people. No wrong choice here.
2. Watch out for pillow tops! I will never understand why a manufacturer would compromise the integrity of latex by layering materials of much lower quality on top. This will cause body impressions. Not in the latex itself, but in the pillow top.
3. Choose firmness carefully. Many retailers will only offer one firmness. The heavier you are, the firmer you need and visa versa. We offer 4 firmness levels to choose from.
4. Latex mattresses do not need to be more than 10" thick. Anything more is over-kill and unnecessary materials designed for aesthetics, not functionality. Besides, it adds more weight to an already extremely heavy mattress.
5. Demand to know what's inside. Many manufacturers will put memory foam, poly-foam and other fillers than can be toxic inside the mattress.
6. The more expensive the better, right? Wrong. Many latex mattresses (most are blended talalay) that are just now approaching 40 years in service are finally being replaced. Their simple design was what gave them their durability. If someone tries to sell you a 12" latex mattress ask "how much of that is actual latex"? Most mattress salespersons probably don't even know, or they will just guess. It is important to have as little other materials on top of the latex as possible. This will give your mattress increased durability.
7. Buy from someone who knows latex. Terminology, ILD's, processes, etc. This way you know your dealing with someone can help you determine what's best for your individual sleeping style. If they identify themselves as a "Memory Foam Specialist" well common sense would just tell you that maybe they are not the best qualified to talk about latex foam as it is very different.
8. Shop price. Online will always get you the best deal. You can save hundreds if not thousands by judiciously comparing prices online. If you do buy online, just make sure the company has a money back guarantee and trial period. Latex may not be for you. The less middlemen between you and the factory, the better the price. A King latex mattress should not cost more than $1800 if you do your shopping right.
9. Don't buy memory foam! Unless it is using soy based or castor oil based foam with carbon to absorb out-gassing.
10. See #9.
If you have any questions you can call one of our sleep experts, no strings attached, at 888-773-7326. Whether you buy from us or someone else you will get the information you need to make a knowledgeable decision on buying a latex foam mattress.
If you are not ready to buy a complete latex foam mattress you can improve your quality of sleep by adding a latex topper or a latex pillow. This will create a nice anti-microbial barrier between you and your existing mattress which may be loaded with dust mites and mold.